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T-Promotion Thickness Variation Visualization for Automobiles

T-Promotion Thickness Variation Visualization for Automobiles

Evaluate the reduction in thickness of press-formed products using 3D data to support lightweight design.

In the automotive industry, weight reduction is essential for improving fuel efficiency and performance. Thickness management of press-formed parts is a crucial factor in lightweight design. Inadequate or excessive thickness can affect the strength and durability of parts, potentially hindering the achievement of design goals. T-Promotion visualizes the reduction of thickness in press-formed products using 3D data, enabling a reduction in the man-hours required for thickness measurement and ensuring quality management without measurement omissions. 【Usage Scenarios】 - Lightweight design of press-formed parts - Quality improvement through thickness management - Confirmation of neck and crack occurrence - Identification of processes leading to thickness reduction - Evaluation of formability 【Benefits of Implementation】 - Support for identifying issues during the design phase through thickness evaluation with 3D data - Increased efficiency in thickness measurement and improved quality management - Enhanced fuel efficiency through optimization of lightweight design - Early detection and countermeasures for forming defects - Cost reduction and increased productivity

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Press Plate Thickness Evaluation System 'T-Promotion' Thickness Increase/Decrease Rate Visualization

Press Plate Thickness Evaluation System 'T-Promotion' Thickness Increase/Decrease Rate Visualization

System development based on the request from the press industry to "efficiently determine the thickness of the molded panels"!

T-Promotion is a system that uses polygon data from the front and back of press panels (non-contact measurement data) to evaluate the thickness variation rate relative to the reference plate thickness. *Patent pending. It allows for the confirmation of trends in the overall thickness variation rate of the panel and eliminates measurement omissions. It is effective for detecting thickness reduction and necking areas. The application of thickness evaluation is effective in the following operations: - Utilizing thickness evaluation during the production preparation stage ✓ Confirming the occurrence of necking and cracking ✓ Identifying processes where thickness reduction occurs: Evaluating thickness between process panels, determining at which process the thickness reduction is happening ✓ Evaluating formability: When changing press conditions, identifying which conditions result in less thickness reduction - Detecting changes through regular thickness evaluations of panels after mass production and utilizing this for maintenance.

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  • Visualization of increase and decrease rates

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[For Molds] T-Promotion Thickness Variation Visualization

[For Molds] T-Promotion Thickness Variation Visualization

Evaluate the thickness reduction of press-formed products using 3D data to streamline quality control.

In the mold industry, there is a constant demand for improving the quality of pressed molded products and enhancing yield rates. Particularly in the design and manufacturing of molds, managing the thickness of the material after molding is crucial, as even slight changes in thickness can significantly affect product accuracy. Manual thickness measurement is time-consuming and labor-intensive, and it also carries the risk of measurement omissions. T-Promotion visualizes the rate of thickness increase and decrease from non-contact measurement data, addressing these challenges. 【Application Scenarios】 - Evaluating moldability during the mold design phase - Maintaining quality through thickness management during mass production - Identifying locations of necking and cracking 【Benefits of Implementation】 - Reduction in labor hours for thickness measurement - Prevention of quality issues due to measurement omissions - Improved yield rates through early detection of molding defects

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  • Other CAD related software
  • Visualization of increase and decrease rates

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